Improdex Sp. z o.o.

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Offer

See what we can offer

Share of production per industry in 2016.

We can offer production of plastic components for various industries. It is manufactured on innovative injection machines with clamping force from 25 up to 800 tons.

We specialize in injection molding, overmoliding, MuCell gas injection and two components – two different materials in one cycle.

In addition we make a considerable number of supporting processes such as front or circumferential printing on molded parts, thermoprinting, parts assembling, marking, visual control, painting, screwing and also post processing - machining.

For construction sector and gardening, we offer our complex light-structure system for draining rainwater.

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Since 1998 our company has been producing components for the automotive industry. These are mostly parts and subcomponents for suspension systems, steering columns, cooling and ventilation systems, transfer liquids and also internal car body. As a consequence of constantly growing percentage in production for automotive industry, today these components are one of the main sector of our production.

The attached photographs show exemplary subcomponents, which are manufactured in our company – at present there are about 250 parts. These are goods manufactured according to clients` specification, using tools entrusted by them, made either in our company or outside. Most of our components are produced for world-known automotive Tier 1 suppliers and delivered to their plants located in Poland and Europe. However, we also make orders for factories placed in Asia, North and South America and Africa.
In 2001 the range of our production offer has widen once we started to cooperate with customers from electro-technical sector. Over the years we have gained some new customers in this sector.

These activities created the dynamic development through launching production of a great number of new components. Currently we produce over 1000 electro-technical components. This comprises a wide range of technical moldings, ranging from subcomponents to high voltage power switches and switchboxes, components for electro-technical and electrical tools and bodies. Within the range of our products there are electro-technical components with metal inserts and also very specific components made from technical materials – e.g. PEI, requiring high processing temperatures reaching 400 0C.
Home appliance sector is the youngest branch of Improdex activity. In 2010 we started cooperation with a big international corporation which produces kitchen hoods; it brought some new components on our production floor. Recently we have been also dealing with some short production and prototype series for customers in other sectors. Within some time it may strengthen the cooperation, especially in production for food packaging industry or in making subcomponents for toys.
Initial activities of Improdex there were mainly production of some elements and accessories for ceiling rails. Over the years we kept developing plastic parts in this sector offering still new products also widening the range of colors. For a very long time we have been cooperating with German company GARDINIA. Today we keep producing interior parts for rail systems such as clips, rings, hooks or supports, however the percentage of this sector is small.

Below photographs give you an outlook of our offer within accessories for curtain rail and also other products in interior decoration sector.
In December 2020 in order to diversify the products we can offer to our customers, we have launch the electro-engineering components which are installed in construction products - automatic breakers

Trade names of the launched components are as follows:

- cover

- coil axis

- rail clip

- switch

PROCESSES AND OUR SPECIALIZAION

INJECTION MOLDING

This is the main specialization of IMPRODEX for almost 30 years. We do injection molding on 60 ARBURG conventional machines, but we also use vertical, electrical and hybrid presses.
OVERMOLDING

About 20% of molded plastic components go to overmolding processes. These are mainly plastic baskets of loudspeakers, which are overmolded by gaskets on vertical presses or horizonal machines adopted for this purpose.
MUCEL GAS INJECTION

In 2018 as one of the first companies in Poland, we have purchased and launched the innovative MuCell gas injection technology. The first press dedicated to this purpose was 800 tons Sumitomo-Demag machine, however since 2022, gas microcellular foaming is also performed on innovative 500 tons ARBURG hybrid press.
TWO COMPONENTS PROCESSES

Several large-scale projects for the automotive and home appliances sectors we realize in 2K technology. This is a process in which two different materials are injected during one cycle due to specially dedicated e-multi plasticizing units.
TAMPOPRINTING

Since 2020, we realize the single- and multi-color printing processes on the components produced inhouse. These are mainly components for the electrical engineering and hydronic engineering sectors. In a dedicated technical room, we use two Comec pad machines for frontal and circumferential printing.
COMPONENTS ASSEMBLING

From 2021, we provide a comprehensive components assembly service. Components produced for the construction electrical engineering industry are assembled after the injection process according to the customer specifications. We purchase components and elements needed for assembly from our suppliers, and the final assembled and packed component is sent to customers.
COMPONENTS VISUAL CONTROL AND SORTING

Our portfolio includes also such components that are sorted visually in accordance with customer requirements and specifications in the dedicated visual inspection zone. Most often, these are technical and visual parts with high quality requirements. We have several workstations for components inspection with dedicated illumination.
LINEAR DRAINAGE SYSTEM

In 2019, we launched our own original project on the market - the production of a complete lightweight linear drainage system consisting of several elements that can be easily combined with each other – in a linear or perpendicular method. The system can be used on the edges of gardens, on terraces, on pavement and wherever there is a need to collect and drain rainwater.

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